Investment casting process - molten metal being poured

Investment Casting Process

Precision lost-wax casting with silica-sol ceramic shells, producing complex geometries at tolerances down to ±0.1mm in stainless steel, carbon steel, and alloy grades.

What is Investment Casting?

Investment casting, also called lost-wax casting or precision casting, shapes metal by pouring it into a ceramic mold built around a wax pattern. The mold reproduces the pattern almost exactly, which is why the process holds tight dimensional accuracy and a smooth surface straight out of the shell. The technique itself is ancient (bronze-age foundries used it to cast jewelry and statuary), but modern foundries pair it with computer-controlled shell building, spectrometer-verified alloys, and CMM inspection to hold tolerances a century-old bronze caster never had to worry about.

At Quintex, we run silica sol investment casting, which binds the ceramic shell with colloidal silica instead of the sodium silicate ("water glass") used in older processes. The silica sol shell holds finer detail and a smoother surface, which is why we use it for automotive, industrial, and energy components that need to come off the tree close to their final dimensions.

Quintex was founded in 1998 and is headquartered in Taiwan. The group now employs more than 600 people across its foundries in China, running 100+ CNC platforms with combined output above 3,500 tons a year. We supply over 300 clients in Europe, the United States, and Japan, casting stainless steel, carbon steel, and low-alloy steel parts for automotive, oil and gas, food machinery, and general industrial equipment.

The 6-Step Investment Casting Process

Three stages below carry a real production photo, cropped for a consistent frame and credited to its source. The rest use a plain icon since we don't yet have a licensed photo for that stage.

A nickel-alloy turbine blade next to the wax pattern used to cast parts of the same shape
1

Pattern Creation

Precision injection molds shape a wax pattern that replicates the final metal part's geometry, at tolerances as tight as ±0.1mm.

A nickel-alloy turbine blade beside the wax pattern used to cast parts of the same shape. The wax burns away later in the process; the metal keeps its form. Olivier Cleynen, CC BY-SA 3.0, via Wikimedia Commons (cropped)

A robotic arm placing wax patterns onto a central sprue to build a pattern tree
2

Assembly (Tree Building)

Individual wax patterns attach to a central wax sprue, forming a tree that lets us cast several parts in one pour.

A robotic arm sets wax patterns onto a central sprue, building the tree that will carry several parts through one ceramic shell and one pour. FEINGUSS BLANK GmbH, CC BY-SA 4.0, via Wikimedia Commons (cropped)

3

Shell Building

The tree is dipped repeatedly in silica-sol ceramic slurry and coated with fine sand each time, building a ceramic shell 6-10mm thick.

4

Dewaxing

An autoclave heats the ceramic shell to melt out and drain the wax, leaving a hollow mold shaped exactly like the finished part's cavity.

A foundry worker in a heat-reflective suit pouring molten steel into preheated ceramic shell molds
5

Metal Pouring

We pour molten metal, stainless steel, carbon steel, or a specialty alloy, into the preheated ceramic mold under controlled conditions.

Molten steel goes into a preheated ceramic shell. The wax is already gone; what's left is a cavity in the exact shape of the tree it replaced. FEINGUSS BLANK GmbH, CC BY-SA 4.0, via Wikimedia Commons (cropped)

6

Shell Removal & Finishing

Once the casting cools, we break away the ceramic shell, cut the parts from the tree, then grind, machine, and polish each one to final spec.

Our Investment Casting Capabilities

Silica Sol Precision Casting

Our primary process, used for automotive and industrial components that need tight tolerances and a fine surface finish (Ra 3.2-6.3 μm).

Material Expertise

304/316 stainless steel, CF8/CF8M, carbon steel, low-alloy steel, and specialty alloys, each verified by spectrometer analysis before it ships.

In-House CNC Machining

100+ CNC platforms across our foundries handle secondary machining, holding ±0.02mm on critical features.

Quality Assurance

ISO 9001, IATF 16949, and Volkswagen Germany certified, with CMM inspection, X-ray testing, pressure leak testing, and full dimensional reporting on every order. The group also holds China's 'Little Giant' and 'Specialized and Sophisticated' designations for high-growth specialist manufacturers.

Technical Specifications

Part Weight Range0.01 kg – 50 kg
Dimensional Tolerance±0.1mm (±0.004in)
Surface FinishRa 3.2 – 6.3 μm
Minimum Wall Thickness1.5mm (0.06in)
Maximum Dimensions600mm × 400mm × 300mm
Annual Capacity3,500+ tons combined

Frequently Asked Questions

What is investment casting?

Investment casting, also called lost-wax casting, shapes metal by pouring it into a ceramic mold built around a wax pattern that gets melted out before pouring. Because the mold reproduces the pattern almost exactly, the process suits parts that need tight tolerances, complex geometry, or a smooth as-cast surface.

What materials can be investment cast?

Quintex investment-casts stainless steels (304, 316, CF8, CF8M), carbon steels, low-alloy steels, and specialty alloys for automotive, industrial, and energy customers.

What tolerances can investment casting achieve?

Our silica-sol process holds ±0.1mm (±0.004in) as-cast. Secondary CNC machining brings critical features down to ±0.02mm.

Does Quintex offer investment casting in Vietnam?

Yes. Acewell Vietnam, our new facility in Hung Yen Province, is scheduled to start production in 2027 as a Taiwan-managed China+1 option.

Ready to Discuss Your Investment Casting Project?

Our engineering team can review your drawings, recommend the optimal process, and provide a detailed quotation.

Contact Our Team

お問い合わせ

精密鋳造のニーズについてご相談ください。当社のチームが、見積もり、技術仕様、プロジェクト相談をお手伝いします。

Quintex Ltd.

昆泰工業有限公司

台灣新竹縣竹北市中華路1150巷68號 302057

No. 68, Lane 1150, Zhonghua Road, Zhubei City, Hsinchu County, Taiwan 302057

Acewell (Zhongshan) Co., Ltd.

大威(中山)五金工業有限公司

中国广东省中山市黄圃镇大雁工业区魁东三路7号 528429

No. 7, Kuidong 3rd Road, Dayan Industrial Park, Huangpu Town, Zhongshan City, Guangdong Province, China 528429

Greatwell (Huai'an) Co., Ltd.

東威(淮安)五金工業有限公司

中国江苏省淮安市淮安经济技术开发区鸿海北路9号 223001

No. 9, HongHai N. Rd., Huaian E&T Development Zone, Huaian City, Jiangsu Province, China 223001

Acewell Vietnam Co., Ltd.

大威(越南)五金工業有限公司

越南興安省安美縣安美工業區

Yen My Industrial Park, Yen My District, Hung Yen Province, Vietnam

お問い合わせ

Mangle Kuo

EMEAビジネス開発

Quintex EMEA (ロンドン)

Mr. Tom Guo

営業マネージャー、中国鋳造所

Greatwell (淮安)

Mr. Terry Hsu

営業マネージャー、ベトナム鋳造所

Acewell (中山)

Ms. Wendy Chang

一般お問い合わせ

Quintex (竹北)

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